Copper & Aluminium Busbars & Profiles
At PROTECH INDIA, we specialize in custom-manufactured copper and aluminium busbars engineered to match customer-specific drawings, electrical performance needs, and mechanical specifications. Our busbar solutions are designed for high-current power distribution systems, switchgear, EV power modules, renewable energy panels, transformers, and industrial control panels, ensuring precision, conductivity, and long-term reliability.
High-Purity Copper Busbars with Electrical-Grade Performance
We manufacture copper busbars with 99.97% purity and superior electrical conductivity, using premium Electrolytic Tough Pitch (ETP) and Oxygen Free Copper (OFC) materials.
Our production capabilities include:
- Thickness: 0.5 mm to 20.0 mm
- Width: 5.0 mm to 200.0 mm
- Precision plating: Tin, Nickel & Silver (3–30 microns)
- Full statutory test reports for conductivity, coating thickness, hardness & structural integrity
These long-life, corrosion-resistant busbars are widely used in power electronics, battery storage, power distribution boards, UPS systems, and high-current electrical equipment.
Advanced Aluminium Busbars for Lightweight Electrical Applications
- Precision bending
- Clean edge finishing
- Profile CNC Machining
- Prototype-ready builds
Complex Profile Bending for Copper & Aluminium Busbars
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- Vertical & Horizontal Bending
- Complex profile width bending
- Twisting & Offset Bending
- Custom multi-profile shaping
Extruded Copper & Aluminium Profiles with In-House CNC Machining
We manufacture precision-extruded busbar profiles and machine them in-house using CNC machining centres, helping customers achieve:
- Significant raw material cost savings
- Reduced machining hours
- Lower scrap generation
- Enhanced dimensional stability
All extruded profiles can be Tin / Nickel / Silver plated (3–30 microns) as per specifications, supported with certified test reports.
Full Range of Manufactured Components
Along with custom busbars, PROTECH INDIA also manufactures:
- Press Components
- Copper & Aluminium Busbar Assemblies
- Sheet Metal Cabinets & Enclosures
- Hinges, Latches & Industrial Handles
- Aluminium Heatsinks & Extruded Profiles
- Copper Shunts & Laminated Assemblies
- Prototype Components for R&D & New Product Development
1. Does Protech manufacture custom copper and aluminium busbars?
Yes. Protech manufactures copper and aluminium busbars based on customer designs and specifications, enabling industries to obtain components that meet their exact electrical and mechanical requirements.
2. What type of copper is used for busbars?
Protech manufactures busbars using Electrolytic Tough Pitch (ETP) copper and Oxygen Free Copper (OFC), ensuring high conductivity and reliable electrical performance.
3. What is the purity level of copper busbars manufactured by Protech?
Copper busbars are manufactured with 99.97% purity, providing excellent electrical conductivity and performance in demanding electrical applications.
4. What are the available dimensions for copper busbars?
Protech manufactures copper busbars with thickness ranging from 0.5 mm to 20 mm and widths from 5 mm to 200 mm, depending on the customer’s design and application requirements.
5. What plating options are available for busbars?
Busbars can be supplied with tin, nickel, or silver plating, typically ranging from 3 to 30 microns, depending on the customer's specification and application needs.
6. Can Protech manufacture complex busbar profiles?
Yes. Protech has developed capabilities to produce complex profile bending for both copper and aluminium busbars, enabling customized shapes for specialized electrical assemblies.
7. Does Protech support prototype development for busbars?
Yes. Protech supports prototype development and custom component design, helping customers validate designs before full-scale production.
8. Are extruded copper and aluminium profiles available?
Yes. Protech manufactures extruded copper and aluminium profiles, which are machined in-house using CNC machines to improve cost efficiency and reduce raw material waste.
9. What are the advantages of extruded copper profiles?
Extruded copper profiles help reduce machining time, minimize raw material scrap, and lower manufacturing costs while maintaining high precision and electrical performance.
10. What industries commonly use copper and aluminium busbars?
Busbars are widely used in switchgear, power distribution panels, transformers, electrical substations, and industrial equipment where efficient current distribution is required.
11. Does Protech provide test reports and quality documentation?
Yes. Busbars supplied by Protech can be delivered with statutory test reports and plating specifications as per customer requirements.