Copper & Aluminium Busbars & Profiles
At PROTECH INDIA, we specialize in custom-manufactured copper and aluminium busbars engineered to match customer-specific drawings, electrical performance needs, and mechanical specifications. Our busbar solutions are designed for high-current power distribution systems, switchgear, EV power modules, renewable energy panels, transformers, and industrial control panels, ensuring precision, conductivity, and long-term reliability.
High-Purity Copper Busbars with Electrical-Grade Performance
We manufacture copper busbars with 99.97% purity and superior electrical conductivity, using premium Electrolytic Tough Pitch (ETP) and Oxygen Free Copper (OFC) materials.
Our production capabilities include:
- Thickness: 0.5 mm to 20.0 mm
- Width: 5.0 mm to 200.0 mm
- Precision plating: Tin, Nickel & Silver (3–30 microns)
- Full statutory test reports for conductivity, coating thickness, hardness & structural integrity
These long-life, corrosion-resistant busbars are widely used in power electronics, battery storage, power distribution boards, UPS systems, and high-current electrical equipment.
Advanced Aluminium Busbars for Lightweight Electrical Applications
Our custom aluminium busbars offer lightweight performance with optimal current-carrying capabilities, making them ideal for EV battery packs, solar combiner boxes, HVAC control units, panel boards, and railway electrical systems.
We deliver:
- Precision bending
- Clean edge finishing
- Profile machining
- Prototype-ready builds
Complex Profile Bending for Copper & Aluminium Busbars
PROTECH INDIA is one of the few manufacturers capable of producing complex 3D busbar bends and multi-plane copper/aluminium busbar profiles with extreme accuracy.
Our CNC-controlled systems support:
- Vertical & Horizontal Bending
- U-Bending & L-Bending
- Twisting & Offset Bending
- Custom multi-profile shaping
We also offer quick-turn prototype development to support new product launches and R&D requirements.
Extruded Copper & Aluminium Profiles with In-House CNC Machining
We manufacture precision-extruded busbar profiles and machine them in-house using CNC machining centres, helping customers achieve:
- Significant raw material cost savings
- Reduced machining hours
- Lower scrap generation
- Enhanced dimensional stability
All extruded profiles can be Tin / Nickel / Silver plated (3–30 microns) as per specifications, supported with certified test reports.
Full Range of Manufactured Components
Along with custom busbars, PROTECH INDIA also manufactures:
- Press Components
- Copper & Aluminium Busbar Assemblies
- Sheet Metal Cabinets & Enclosures
- Hinges, Latches & Industrial Handles
- Aluminium Heatsinks & Extruded Profiles
- Copper Shunts & Laminated Assemblies
- Prototype Components for R&D & New Product Development